Features

Controlata provides all essential tools for production planning and inventory management

Real-time Inventory

Real-time Inventory

Monitor your material stock levels in real-time through Controlata's cloud platform. Access your inventory data anytime from your computer, tablet, or phone.

The system maintains accurate stock levels by automatically tracking material movements during production. As you manufacture products, used materials are deducted from your inventory.

Low Stock Alerts

Low Stock Alerts

Define minimum stock thresholds for each material to maintain optimal inventory levels.

Receive timely alerts when materials drop below your set minimums. Before starting production, verify material availability to ensure your stock stays above critical levels.

Low stock notifications help you time your reorders perfectly and prevent stockouts.

Category Management

Category Management

Keep your inventory organized by grouping materials and products into customizable categories. Materials can belong to multiple categories for flexible organization.

Navigate your inventory effortlessly by filtering items through category tags with a single click.

Production Planning

Production Planning

Track your manufacturing process with our intuitive production planning system. Each production batch moves through clearly defined stages:

  • Planned
  • In Progress
  • Done

The system automatically deducts materials when production starts.

Once marked as completed, finished products are added to your inventory count.

Production Statuses

Production Statuses

Replace the default statuses with your own. Create custom production statuses to match your production process. Set up any number of statuses and track the progress of each order through the production cycle.

Bill of Materials

Bill of Materials

Create detailed product specifications by including all production components in your bill of materials:

  • Raw materials and components
  • Production operations
  • Equipment depreciation
  • Utility expenses

These specifications drive accurate product costing and automated material tracking during production.

Product Cost Calculation

Product Cost Calculation

Controlata calculates production costs based on your bills of materials, giving you accurate insights into your product margins.

Track all cost components including materials, labor costs, utility expenses, and equipment depreciation to understand your true production costs.

See the cost breakdown and profitability for each customer order, helping you make informed pricing decisions.

Material and Product Import

Material and Product Import

Already have your material and product database in another system? Quickly import your existing data into Controlata.

Simply prepare a CSV file with your data, and we'll help you transfer everything smoothly.

Our support team is ready to assist if you encounter any issues during the import process.

Data Export

Data Export

Export your material and product lists from Controlata to CSV or XLS files whenever needed.

All other data is exportable too - including purchases, orders, production records, and more.

Your data belongs to you and is always accessible.

Purchase Orders

Purchase Orders

Track incoming material deliveries in Controlata. Purchase prices are automatically included in your product cost calculations.

Add shipping costs and discounts to ensure precise cost tracking. Maintain a supplier database to monitor order volumes and total spending with each vendor.

Sales Orders

Sales Orders

Record customer orders in Controlata and instantly see the cost breakdown of products being sold.

Build a customer database to track order history and analyze total sales by customer.

Generate invoices directly from each order or print order details for internal use.

Storage Locations

Storage Locations

Manage inventory across multiple storage locations with separate tracking for each warehouse.

Customize storage settings for materials and products at each location to match your warehouse organization.

Transfer materials and products between locations while maintaining accurate stock counts.

Write-offs

Write-offs

Keep track of damaged materials and defective products in the system.

Include write-off costs in your product costing calculations when needed for accurate margin analysis.

Quick Stock Updates

Quick Stock Updates

Update material or product quantities in just two clicks - no need to open detailed item cards.

Need a quick stock adjustment? Simply click the quantity and enter the new value. Add a comment if needed for your records.

All adjustments are logged in the item history, giving you full visibility of inventory movements.

Inventory Audits

Inventory Audits

Compare your physical stock against system records using Controlata's inventory audits feature.

Choose which storage location to audit and which materials or products to include. Enter your physical counts and let the system calculate the differences.

The system will update stock levels and calculate audit results - surpluses and shortages.

Make-to-Stock or Make-to-Order

Make-to-Stock or Make-to-Order

Whether you manufacture products in advance or produce specifically for customer orders, Controlata adapts to your workflow.

When creating a sales order, choose to fulfill it from available stock or create a new production order specifically for this sale.

Subassemblies

Subassemblies

For multi-stage manufacturing processes, create subassemblies that can be used as components in multiple finished products.

For example, if you manufacture furniture, you can create a 'Chair Base' subassembly and use it across different chair models.

Labor Cost Tracking

Labor Cost Tracking

Add your production staff to the system along with their labor rates.

Include processing time in your bill of materials, and Controlata will automatically calculate labor costs as part of your product costing.

Equipment Depreciation

Equipment Depreciation

Add your equipment to the system along with its cost and expected lifetime.

Include this equipment in your bill of materials, and Controlata will automatically calculate depreciation costs as part of your product costing.

Utility Costs

Utility Costs

Want to include electricity costs in your product pricing? Add utility rates to the system and include them in your bill of materials. Controlata will automatically calculate utility costs as part of your product costing.

Team Management

Team Management

Add team members to help manage production and track inventory levels together.

Control access by assigning specific permissions to each user based on their role.

Financial Reports and Analytics

Financial Reports and Analytics

Controlata provides over 20 different types of reports, including:

  • Stock movement reports
  • Inventory status
  • Purchase and sales price trends
  • ABC analysis of materials and products

Export any report to Excel for further analysis.

Activity Log

Activity Log

You can always access the activity log of all users in the system.

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Frequently Asked Questions

Can't find the answer to your question? Contact us at [email protected] or use the chat in the bottom-right corner, and we'll respond promptly.

Can I work with multiple storage locations?

Yes, the system supports unlimited storage locations for comprehensive inventory management. You can create separate locations for raw materials, finished goods, work-in-progress items, and maintain accurate tracking for each. The platform also enables seamless material transfers between locations with complete traceability.

How does automatic cost calculation work?

Manufacturing costs are calculated automatically based on your bill of materials using the FIFO method. The system accounts for materials, labor costs, equipment depreciation, utilities, and all other cost components you specify in your product configurations.

Does the system support production planning and scheduling?

Yes, you can create production plans for any period and track the status of each production run through all stages (Planned → In Progress → Completed). The system automatically reserves materials and calculates purchasing requirements to ensure optimal production flow.

Is material consumption automated?

Yes, when production moves to "In Progress" status, materials are automatically deducted from inventory according to the bill of materials. Upon completion, finished goods are automatically received into your designated storage location.

How does the system manage suppliers and customers?

The platform maintains comprehensive supplier and customer databases with complete collaboration history. Legal entity information is automatically populated using tax identification numbers. You can track payment statuses and monitor outstanding balances effectively.

What reports and analytics are available?

Over 20 report types including inventory turnover statements, stock level reports, purchasing and selling price dynamics, ABC analysis for materials and products, movement history, and profit and loss statements. All reports can be exported to Excel for further analysis.

Can I run inventory audits?

Yes, the system supports both partial and complete inventory audits. After entering actual stock counts, the system automatically generates variance reports showing discrepancies and their monetary impact for accurate inventory reconciliation.

Does the system handle multi-level production with intermediate components?

Yes, you can create multi-level bill of materials with intermediate components. For example, create a "Motor Assembly" component and use it across different appliances or machines. The system tracks the entire production cycle from raw materials to finished goods.

Can I import data from other systems?

Yes, the platform supports importing materials, products, and opening balances from CSV and Excel files. Our team provides complimentary assistance with data migration from other inventory management systems when needed.

Does the system work on mobile devices?

Yes, Controlata operates through any modern web browser on computers, tablets, and smartphones. The mobile interface is optimized for efficient operation on smaller screens while maintaining full functionality.

Can the system be customized for our specific needs?

While custom development isn't available, we maintain an ideas portal where users suggest and vote on new features. Community-supported ideas with the highest engagement are prioritized for development and implementation.