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Metal Manufacturing Software

Comprehensive metal manufacturing software for tracking raw materials, calculating production costs, and planning operations. Manage steel, aluminum, and other metal inventory with real-time visibility across multiple locations.

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Controlata

Essential Features for Metal Manufacturing

Streamline your metal fabrication operations with specialized inventory management and production control tools designed for the metalworking industry.

Raw Materials Inventory Management

Raw Materials Inventory Management

Track all metal materials and supplies in real-time:

  • Steel sheets, bars, and structural components inventory tracking,
  • Aluminum, copper, and specialty alloy stock management,
  • Consumables and welding materials monitoring,
  • Automated low-stock alerts for critical materials.

Maintain optimal inventory levels and prevent production delays with accurate material tracking.

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Accurate Cost Calculation

Accurate Cost Calculation

Calculate precise production costs using FIFO method:

  • Material costs based on actual purchase prices,
  • Labor expenses for cutting, welding, and finishing operations,
  • Equipment depreciation and overhead allocation,
  • Real-time profitability analysis for each project.

Make informed pricing decisions with comprehensive cost breakdowns and margin analysis.

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Production Planning and Scheduling

Production Planning and Scheduling

Plan and manage metal fabrication workflows efficiently:

  • Job scheduling based on material availability and deadlines,
  • Work order creation with detailed specifications,
  • Progress tracking for cutting, forming, and assembly stages,
  • Resource allocation optimization across production lines.

Ensure timely delivery and efficient resource utilization with comprehensive production planning.

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Benefits for Metal Manufacturing Companies

Controlata helps metal fabricators optimize inventory, reduce waste, and improve profitability through intelligent manufacturing management.

Optimized Material Storage

Efficiently manage steel, aluminum, and specialty metal inventory across multiple storage locations with real-time visibility and automated reorder points.

Accurate Job Costing

Calculate precise production costs including material, labor, and overhead expenses to ensure profitable pricing and identify cost-saving opportunities.

Reduced Lead Times

Streamline production workflows and eliminate material shortages to consistently meet customer delivery deadlines and improve satisfaction.

Minimized Material Waste

Optimize material usage through accurate planning and tracking, reducing scrap rates and improving overall material efficiency in metal fabrication.

Improved Profitability

Gain clear visibility into project margins and production costs to make data-driven decisions that enhance overall business profitability.

Streamlined Operations

Integrate inventory management, production planning, and cost tracking in one system to eliminate manual processes and improve operational efficiency.

Frequently Asked Questions

Can't find the answer to your question? Contact us at [email protected] or use the chat in the bottom-right corner, and we'll respond promptly.

Can I work with multiple storage locations?

Yes, the system supports unlimited storage locations for comprehensive inventory management. You can create separate locations for raw materials, finished goods, work-in-progress items, and maintain accurate tracking for each. The platform also enables seamless material transfers between locations with complete traceability.

How does automatic cost calculation work?

Manufacturing costs are calculated automatically based on your bill of materials using the FIFO method. The system accounts for materials, labor costs, equipment depreciation, utilities, and all other cost components you specify in your product configurations.

Does the system support production planning and scheduling?

Yes, you can create production plans for any period and track the status of each production run through all stages (Planned → In Progress → Completed). The system automatically reserves materials and calculates purchasing requirements to ensure optimal production flow.

Is material consumption automated?

Yes, when production moves to "In Progress" status, materials are automatically deducted from inventory according to the bill of materials. Upon completion, finished goods are automatically received into your designated storage location.

How does the system manage suppliers and customers?

The platform maintains comprehensive supplier and customer databases with complete collaboration history. Legal entity information is automatically populated using tax identification numbers. You can track payment statuses and monitor outstanding balances effectively.

What reports and analytics are available?

Over 20 report types including inventory turnover statements, stock level reports, purchasing and selling price dynamics, ABC analysis for materials and products, movement history, and profit and loss statements. All reports can be exported to Excel for further analysis.

Can I run inventory audits?

Yes, the system supports both partial and complete inventory audits. After entering actual stock counts, the system automatically generates variance reports showing discrepancies and their monetary impact for accurate inventory reconciliation.

Does the system handle multi-level production with intermediate components?

Yes, you can create multi-level bill of materials with intermediate components. For example, create a "Motor Assembly" component and use it across different appliances or machines. The system tracks the entire production cycle from raw materials to finished goods.

Can I import data from other systems?

Yes, the platform supports importing materials, products, and opening balances from CSV and Excel files. Our team provides complimentary assistance with data migration from other inventory management systems when needed.

Does the system work on mobile devices?

Yes, Controlata operates through any modern web browser on computers, tablets, and smartphones. The mobile interface is optimized for efficient operation on smaller screens while maintaining full functionality.

Can the system be customized for our specific needs?

While custom development isn't available, we maintain an ideas portal where users suggest and vote on new features. Community-supported ideas with the highest engagement are prioritized for development and implementation.

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