Manufacturing Operations Management Software

Transform your manufacturing operations with Controlata's comprehensive management platform. Our software integrates production planning, real-time monitoring, and workflow optimization to streamline your entire manufacturing process and maximize operational efficiency.

Controlata

Comprehensive Manufacturing Operations Management

Production Planning & Scheduling

Production Planning & Scheduling

Plan and schedule your manufacturing operations with precision. Optimize production sequences, allocate resources efficiently, and maintain optimal workflow across all production lines. Automatic scheduling adjustments ensure maximum productivity.

Real-time Operations Monitoring

Real-time Operations Monitoring

Monitor your manufacturing operations in real-time with comprehensive dashboards. Track production progress, identify bottlenecks instantly, and make data-driven decisions to optimize performance across all manufacturing processes.

Workflow Automation

Workflow Automation

Automate critical manufacturing workflows to reduce manual tasks and minimize errors. Streamline material flows, automate status updates, and ensure consistent operational procedures throughout your manufacturing operations.

Bill of Materials Management

Bill of Materials Management

Create and manage detailed bills of materials for your manufacturing operations. Define material requirements, labor costs, equipment depreciation, and overhead expenses for accurate production planning and cost control.

Cost Calculation & Control

Cost Calculation & Control

Automatically calculate manufacturing costs including materials, labor, equipment depreciation, and overhead expenses. Track actual costs against planned budgets and optimize your manufacturing operations profitability.

Performance Analytics

Performance Analytics

Analyze manufacturing operations performance with detailed reporting and analytics. Track KPIs, identify trends, and generate insights to continuously improve your manufacturing operations management processes.

Purchase & Sales Management

Purchase & Sales Management

Coordinate purchasing and sales activities within your manufacturing operations. Track supplier deliveries, manage customer orders, and ensure seamless coordination between procurement and production processes.

Multi-location Operations

Multi-location Operations

Manage manufacturing operations across multiple facilities and locations. Coordinate production schedules, transfer materials between sites, and maintain visibility across your entire manufacturing network.

Optimize Manufacturing Operations for Maximum Efficiency

Revolutionize your manufacturing operations management with Controlata's powerful platform. Our software helps you:

Increase Operational Efficiency

Streamline manufacturing operations with automated workflows and optimized scheduling. Eliminate bottlenecks and reduce cycle times across all production processes.

Reduce Manufacturing Costs

Lower operational costs through improved resource utilization and waste reduction. Optimize material usage, minimize downtime, and maximize return on manufacturing investments.

Enhance Production Control

Maintain tight control over your manufacturing operations with real-time monitoring and automated material tracking. Ensure consistent production quality and process adherence.

Improve Production Visibility

Gain complete visibility into your manufacturing operations with real-time monitoring and comprehensive reporting. Make informed decisions based on accurate operational data.

Accelerate Decision Making

Enable faster decision-making with real-time insights and automated alerts. Respond quickly to operational changes and maintain optimal manufacturing performance.

Optimize Resource Allocation

Maximize the efficiency of equipment, materials, and workforce through intelligent resource allocation and utilization tracking across all manufacturing operations.

Frequently Asked Questions

Can't find the answer to your question? Contact us at [email protected] or use the chat in the bottom-right corner, and we'll respond promptly.

Can I work with multiple storage locations?

Yes, the system supports unlimited storage locations for comprehensive inventory management. You can create separate locations for raw materials, finished goods, work-in-progress items, and maintain accurate tracking for each. The platform also enables seamless material transfers between locations with complete traceability.

How does automatic cost calculation work?

Manufacturing costs are calculated automatically based on your bill of materials using the FIFO method. The system accounts for materials, labor costs, equipment depreciation, utilities, and all other cost components you specify in your product configurations.

Does the system support production planning and scheduling?

Yes, you can create production plans for any period and track the status of each production run through all stages (Planned → In Progress → Completed). The system automatically reserves materials and calculates purchasing requirements to ensure optimal production flow.

Is material consumption automated?

Yes, when production moves to "In Progress" status, materials are automatically deducted from inventory according to the bill of materials. Upon completion, finished goods are automatically received into your designated storage location.

How does the system manage suppliers and customers?

The platform maintains comprehensive supplier and customer databases with complete collaboration history. Legal entity information is automatically populated using tax identification numbers. You can track payment statuses and monitor outstanding balances effectively.

What reports and analytics are available?

Over 20 report types including inventory turnover statements, stock level reports, purchasing and selling price dynamics, ABC analysis for materials and products, movement history, and profit and loss statements. All reports can be exported to Excel for further analysis.

Can I run inventory audits?

Yes, the system supports both partial and complete inventory audits. After entering actual stock counts, the system automatically generates variance reports showing discrepancies and their monetary impact for accurate inventory reconciliation.

Does the system handle multi-level production with intermediate components?

Yes, you can create multi-level bill of materials with intermediate components. For example, create a "Motor Assembly" component and use it across different appliances or machines. The system tracks the entire production cycle from raw materials to finished goods.

Can I import data from other systems?

Yes, the platform supports importing materials, products, and opening balances from CSV and Excel files. Our team provides complimentary assistance with data migration from other inventory management systems when needed.

Does the system work on mobile devices?

Yes, Controlata operates through any modern web browser on computers, tablets, and smartphones. The mobile interface is optimized for efficient operation on smaller screens while maintaining full functionality.

Can the system be customized for our specific needs?

While custom development isn't available, we maintain an ideas portal where users suggest and vote on new features. Community-supported ideas with the highest engagement are prioritized for development and implementation.

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Optimize your manufacturing operations