Production Planning Software

Controlata is a modern production planning software that automates production scheduling, material requirements calculation, and procurement planning. Meet delivery deadlines and optimize production processes with our intelligent planning system.

Controlata

Powerful Production Planning Features

Production Scheduling

Production Scheduling

Create detailed production schedules for any period, considering customer orders and demand forecasts. Plan production volumes and manufacturing timelines for optimal operational efficiency.

Procurement Planning

Procurement Planning

Automatically calculate material and component requirements based on production plans. Generate procurement schedules considering delivery lead times, minimum stock levels, and supplier order quantities.

Production Status Configuration

Production Status Configuration

Create production process stages tailored to your manufacturing specifics. Configure any number of statuses and track order progress at each stage of your production cycle.

Production Strategy Planning

Production Strategy Planning

Flexibly plan production both for inventory (MTS) for popular items and for specific customer orders (MTO). Combine both approaches for maximum planning efficiency.

MRP - Material Requirements Planning

MRP - Material Requirements Planning

The system automatically calculates raw material and component requirements based on production plans. Get precise data on what and when to purchase, considering current inventory levels and lead times.

Work in Progress Planning

Work in Progress Planning

Plan the movement of semi-finished goods and workpieces between production stages. Control WIP volumes for optimal workstation loading and deadline compliance.

Production Resource Planning

Production Resource Planning

Plan costs for labor resources, equipment depreciation, and overhead expenses. Calculate resource costs needed to execute production plans and forecast product cost of goods sold.

Transform Your Production Planning

Implementing Controlata production planning software provides:

Accurate Timeline Planning

Create realistic production schedules considering technological requirements and material availability. Meet delivery deadlines and avoid rush situations through quality planning.

Resource Optimization

Efficiently plan the use of materials, labor, and other resources. Minimize waste and optimize production costs through better resource planning.

Optimal Procurement Planning

MRP system calculates precise material requirements, eliminating excessive purchases. Plan just-in-time deliveries and reduce inventory storage costs.

Production Plan Compliance

Track production plan execution in real-time. Identify deviations promptly and adjust plans to achieve target performance indicators.

Process Synchronization

Align production plans with sales, procurement, and logistics plans. Ensure coordinated operation of all enterprise departments.

Reduced Planning Time

Automate routine planning operations and free up planners' time for analysis and strategic decision-making. Accelerate the plan creation process.

Frequently Asked Questions

Can't find the answer to your question? Contact us at [email protected] or use the chat in the bottom-right corner, and we'll respond promptly.

Can I work with multiple storage locations?

Yes, the system supports unlimited storage locations for comprehensive inventory management. You can create separate locations for raw materials, finished goods, work-in-progress items, and maintain accurate tracking for each. The platform also enables seamless material transfers between locations with complete traceability.

How does automatic cost calculation work?

Manufacturing costs are calculated automatically based on your bill of materials using the FIFO method. The system accounts for materials, labor costs, equipment depreciation, utilities, and all other cost components you specify in your product configurations.

Does the system support production planning and scheduling?

Yes, you can create production plans for any period and track the status of each production run through all stages (Planned → In Progress → Completed). The system automatically reserves materials and calculates purchasing requirements to ensure optimal production flow.

Is material consumption automated?

Yes, when production moves to "In Progress" status, materials are automatically deducted from inventory according to the bill of materials. Upon completion, finished goods are automatically received into your designated storage location.

How does the system manage suppliers and customers?

The platform maintains comprehensive supplier and customer databases with complete collaboration history. Legal entity information is automatically populated using tax identification numbers. You can track payment statuses and monitor outstanding balances effectively.

What reports and analytics are available?

Over 20 report types including inventory turnover statements, stock level reports, purchasing and selling price dynamics, ABC analysis for materials and products, movement history, and profit and loss statements. All reports can be exported to Excel for further analysis.

Can I run inventory audits?

Yes, the system supports both partial and complete inventory audits. After entering actual stock counts, the system automatically generates variance reports showing discrepancies and their monetary impact for accurate inventory reconciliation.

Does the system handle multi-level production with intermediate components?

Yes, you can create multi-level bill of materials with intermediate components. For example, create a "Motor Assembly" component and use it across different appliances or machines. The system tracks the entire production cycle from raw materials to finished goods.

Can I import data from other systems?

Yes, the platform supports importing materials, products, and opening balances from CSV and Excel files. Our team provides complimentary assistance with data migration from other inventory management systems when needed.

Does the system work on mobile devices?

Yes, Controlata operates through any modern web browser on computers, tablets, and smartphones. The mobile interface is optimized for efficient operation on smaller screens while maintaining full functionality.

Can the system be customized for our specific needs?

While custom development isn't available, we maintain an ideas portal where users suggest and vote on new features. Community-supported ideas with the highest engagement are prioritized for development and implementation.

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Optimize your manufacturing operations