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Production Process Software

Transform your manufacturing operations with Controlata's comprehensive production process software. Designed specifically for manufacturers to plan production runs, track progress, monitor resource consumption, and maintain complete visibility over your manufacturing operations from start to finish.

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Controlata Production Process Management

Production Planning & Scheduling

Production Planning & Scheduling

Create detailed production plans with clear timelines and resource requirements. Plan manufacturing runs based on customer orders, material availability, and production capacity. Set priorities and track progress against planned schedules.

Real-time Production Tracking

Real-time Production Tracking

Monitor every stage of your manufacturing process in real-time. Track work-in-progress status, update production milestones, and maintain complete visibility over current production status across all manufacturing operations.

Bill of Materials Management

Bill of Materials Management

Define detailed production recipes including materials, labor requirements, equipment usage, and overhead costs. Automatically calculate material requirements for production runs and track actual consumption against planned usage.

Resource Usage Monitoring

Resource Usage Monitoring

Track actual resource consumption during production including materials, labor time, and equipment usage. Monitor performance against planned resource requirements and identify areas for optimization and cost reduction.

Production Cost Tracking

Production Cost Tracking

Calculate accurate production costs automatically based on actual material usage, labor time, and overhead allocation. Track cost performance by production run and analyze cost trends over time for better decision making.

Production Analytics & Reports

Production Analytics & Reports

Gain insights with comprehensive production reporting. Monitor key performance metrics, track efficiency trends, and analyze production data through detailed reports and visual dashboards for continuous improvement.

Material Consumption Control

Material Consumption Control

Automatically track material consumption based on production recipes. Monitor material usage against planned quantities, identify variances, and ensure accurate inventory deduction as production progresses.

Multi-stage Production Control

Multi-stage Production Control

Manage complex manufacturing processes with multiple production stages. Track progress through each stage, coordinate transfers between operations, and maintain full visibility throughout the entire production cycle.

Optimize Manufacturing Operations

Enhance your production efficiency with Controlata's manufacturing process software. Our solution helps you:

Improve Production Efficiency

Streamline production planning and tracking with clear visibility into progress and resource usage. Identify bottlenecks quickly and make informed decisions to optimize manufacturing throughput.

Better Schedule Management

Create realistic production timelines based on actual capacity and material availability. Track progress against schedules and adjust plans proactively to meet delivery commitments.

Enhanced Production Visibility

Monitor production progress across all operations with real-time status updates. Track key metrics, analyze performance trends, and make data-driven decisions for continuous improvement.

Accurate Cost Control

Track actual production costs with precise material consumption and labor time recording. Compare actual costs against planned budgets and identify opportunities for cost optimization.

Streamlined Workflows

Coordinate production activities with integrated material management and automatic status updates. Reduce manual coordination tasks and minimize delays between production stages.

Data-Driven Insights

Analyze production performance through comprehensive reporting and analytics. Track efficiency metrics, identify improvement opportunities, and optimize manufacturing processes based on real data.

Frequently Asked Questions

Can't find the answer to your question? Contact us at [email protected] or use the chat in the bottom-right corner, and we'll respond promptly.

Can I work with multiple storage locations?

Yes, the system supports unlimited storage locations for comprehensive inventory management. You can create separate locations for raw materials, finished goods, work-in-progress items, and maintain accurate tracking for each. The platform also enables seamless material transfers between locations with complete traceability.

How does automatic cost calculation work?

Manufacturing costs are calculated automatically based on your bill of materials using the FIFO method. The system accounts for materials, labor costs, equipment depreciation, utilities, and all other cost components you specify in your product configurations.

Does the system support production planning and scheduling?

Yes, you can create production plans for any period and track the status of each production run through all stages (Planned → In Progress → Completed). The system automatically reserves materials and calculates purchasing requirements to ensure optimal production flow.

Is material consumption automated?

Yes, when production moves to "In Progress" status, materials are automatically deducted from inventory according to the bill of materials. Upon completion, finished goods are automatically received into your designated storage location.

How does the system manage suppliers and customers?

The platform maintains comprehensive supplier and customer databases with complete collaboration history. Legal entity information is automatically populated using tax identification numbers. You can track payment statuses and monitor outstanding balances effectively.

What reports and analytics are available?

Over 20 report types including inventory turnover statements, stock level reports, purchasing and selling price dynamics, ABC analysis for materials and products, movement history, and profit and loss statements. All reports can be exported to Excel for further analysis.

Can I run inventory audits?

Yes, the system supports both partial and complete inventory audits. After entering actual stock counts, the system automatically generates variance reports showing discrepancies and their monetary impact for accurate inventory reconciliation.

Does the system handle multi-level production with intermediate components?

Yes, you can create multi-level bill of materials with intermediate components. For example, create a "Motor Assembly" component and use it across different appliances or machines. The system tracks the entire production cycle from raw materials to finished goods.

Can I import data from other systems?

Yes, the platform supports importing materials, products, and opening balances from CSV and Excel files. Our team provides complimentary assistance with data migration from other inventory management systems when needed.

Does the system work on mobile devices?

Yes, Controlata operates through any modern web browser on computers, tablets, and smartphones. The mobile interface is optimized for efficient operation on smaller screens while maintaining full functionality.

Can the system be customized for our specific needs?

While custom development isn't available, we maintain an ideas portal where users suggest and vote on new features. Community-supported ideas with the highest engagement are prioritized for development and implementation.

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